
DIY COSTUME ITEMS








Hey Wasteland wanderers! Today I’m diving into how to create an awesome Joshua Graham costume from Fallout: New Vegas. As the legendary Burned Man and former Legate of Caesar’s Legion, Joshua Graham is one of the most memorable characters from the Honest Hearts DLC. His distinct look combines pain, redemption, and ruthless determination that makes for an incredible cosplay opportunity.
Who is Joshua Graham?
For those who need a refresher, Joshua Graham was once the Legate of Caesar’s Legion who, after failing to take Hoover Dam, was covered in pitch, set on fire, and thrown into the Grand Canyon as punishment. Somehow, he survived and returned as “The Burned Man” – a missionary in Zion National Park with a new outlook on life but the same tactical brilliance.
Essential Components for Your Joshua Graham Costume
1. White Bandages/Medical Wraps
The most iconic part of Joshua’s appearance is his fully bandaged head and body. You’ll need:
- Several rolls of white medical gauze or bandages
- Athletic tape to secure the wraps
- Cream or off-white coloring (optional, for a weathered look)
Start by wrapping your head completely, leaving openings only for your eyes and mouth. The bandages should cover your entire face, neck, and any exposed skin. For authenticity, some areas can be layered thicker than others.
2. White Long-Sleeve Shirt
Under his tactical vest, Joshua wears a simple white long-sleeve shirt. Look for:
- A quarter-zip or button-up collar
- Slightly loose fit
- Pure white color (though you can distress it slightly for realism)
3. Tactical Vest/Body Armor
Joshua’s black tactical vest is a key component. Search for:
- A MOLLE-style tactical vest with multiple pouches
- Black or very dark gray color
- Adjustable straps for a custom fit
- Front and back panels
Airsoft or paintball vests work perfectly for this. You can add small accessories like shell casings or additional pouches to enhance the look.
4. SLCPD/SWAT Patches
Joshua wears his past on his sleeve – literally. You’ll need:
- “SLCPD” (Salt Lake City Police Department) patch
- “SWAT” patch
- Velcro backing or strong adhesive to attach them to your vest
These can be found online or custom-made with iron-on materials.
5. Worn Jeans/Pants
For the lower half, you’ll need:
- Light to medium wash jeans
- Slightly distressed with strategic rips or worn areas
- Straight or relaxed fit
The pants should look worn but functional – Joshua is practical above all else.
6. Tactical Belt with Pouches
Around your waist, you’ll need:
- Black tactical belt with multiple pouches
- Holster for your sidearm (see below)
- Extra magazine pouches
- Utility pouches for small items
This completes the militaristic look while emphasizing Graham’s preparedness.
7. Brown Cowboy/Combat Boots
For footwear, look for:
- Brown leather cowboy boots or combat boots
- Mid-calf height
- Weathered appearance
- Functional buckles or straps
The boots should appear well-worn but reliable – Joshua has walked many miles in them.
8. Prop .45 Pistol (A Light Shining in Darkness)
Joshua’s signature weapon is his .45 pistol. For conventions, you’ll need:
- Toy or prop .45 pistol (painted black)
- Holster that fits on your tactical belt
- IMPORTANT: Make sure it complies with your convention’s weapon policies – typically this means bright orange tip and secured in a holster
Bringing Joshua Graham to Life
Personality and Mannerisms
- Speak in a calm, measured tone, occasionally quoting scripture
- Maintain excellent posture – Joshua is always alert
- Move with purpose and confidence
- For photos, hold your pistol in a low-ready position or cross your arms while standing tall
Memorable Quotes to Use
- “I survived because the fire inside burned brighter than the fire around me.”
- “We can’t expect God to do all the work.”
- “I want to have my revenge. Against him. Against Caesar. I want to call it my own, to make my anger God’s anger. To justify the things I’ve done.”
Where to Wear Your Joshua Graham Costume
This costume is perfect for:
- Gaming conventions
- Fallout gatherings
- Post-apocalyptic themed events
- Halloween parties
- Wasteland Weekend
Joshua Graham is instantly recognizable to Fallout fans and intriguing to those unfamiliar with the character. The bandaged appearance creates a mysterious aura that draws people in, giving you the perfect opportunity to share his fascinating story.
Has anyone else tried creating a Fallout: New Vegas character costume? I’d love to hear about your experiences with other characters from the Mojave Wasteland!

